• Define safety and regulation
• Causes of workshop accidents
• Accident prevention techniques and safety devices e.g. sand buckets, fire extinguishers, etc.

• Types and uses of tools e.g. marking, measuring, holding and cutting tools.
• Types and uses of equipment e.g. hand valve, grinding, tool etc.
• maintenance of tools and equipment.

• Types of motor vehicle chassis
• Principal components, identification and functions (e.g. engine, transmission system, chassis, etc.)
• Chassis maintenance.

• Types of engine design.
• Identification of the main component of an engine.
• Line diagram of a multi-cylinder engine.
• Types of cylinder liners.
• Two-stroke and four-stroke cycles. (spark ignition engine and compression ignition engine).
• Advantages of a four-stroke cycle over a two-stroke cycle engine.
• Engine maintenance and servicing.

• Transmission system layout.
• Types of drives.
• Components of transmission systems e.g. clutches and gear boxes etc.
• Operation of simple plate clutch.
• Types and operation of the gearbox.
• Introduction to automatic transmission systems.
• Conventional layout of the transmission system.

• Types and functions of suspension systems.
• Fault finding, maintenance and repair of the suspension system.

• Components and functions of the steering system.
• Types of steering gearbox.
• Manual steering fault and repairs
• Operation of power-assisted steering.
• Steering geometry

• Purpose and type of lubrication system.
• Friction and its disadvantages.
• Component part of the lubrication system.
• Quality and viscosity of lubricants.
• Oil additive and its importance

• Function and type of cooling system
• Components of water and air cooling systems.
• Comparison of air and water cooling systems.

• Fuel component system
  • General layout and working principle of the fuel supply system.
  • Component parts and functions of the fuel supply system.
  • Types of carburetors, pumps and their maintenance
  • Types and properties of the fuel.
  • Comparison of mechanical and electrical fuel pumps.
• Manifold and air cleaner
  • Types, functions and maintenance of:
    • Manifold
    • Air cleaner
    • Muffler

• Concept of friction, operating principles and types of
• braking systems.
• Faults and maintenance of mechanical and hydraulically operated braking systems.
• Functions, advantages and disadvantages of the antilock braking system (A.B.S).
• Layout of the braking system.

• Types and functions of rims and tyres.
• Vulcanizing
• Stating regulations for tyre interchange and pressure.
• Road wheel alignment and balancing.

• Basic concept of:
  • management
  • planning
  • controlling
  • staffing
  • directing
• Managing resources
• Concept of authority and responsibilities in enterprising.
• Types of enterprises.
• Advantages and disadvantages of types of enterprise in automobile.

Toolbox  with lock : 5

Ball pein hammer : 5

Hacksaws with extra blades : 10

300 mm engineer’s rule, socket, and spanner set with ratchet  and extension : 10

6-32mm ring and flat spanners (combined) : 5

Ring spanners (6-32mm) : 5

Emery  cloth (standard) : 5

Plug spanners : 5

Flat spanners (6-32mm) : 5

Allen keys : 5

Feeler gauges : 5

Oil cans : 5

Grease guns : 5

Spark plug cleaners : 5

Combination pliers : 5

Long nose pliers : 5

Wire cutter : 5

Tyre pressure gauges : 5

Vernier calliper : 5

Surface gauges : 5

Surface plates : 1

Vee blocks : 6

Micrometre  screw gauge : 5

Dial gauge indicator with magnetic stand : 2

Grinding machine with assorted wheels : 1

Bench grinder with wheels : 1

Valve grinding machine : 1

Blow lamps : 3

Soldering iron : 5

Compressor (single phase motor driven type complete with spray gun, grease, hose) : 1

Wheel balancing machine (rim 13 – 15) : 1

Portable tyre inflator : 1

Master Vulcanizer : 1

Tyre changer complete with bead breaker : 1

Tyre repair kit comprising rasp, scissors, tyre knife, Sticher, wire brush, etc. : 2 sets

Service station set of the tool kit, plus special tools for removal of oil filter L : 2 sets

Pipe wrench, clamp/vice : 2 sets

Wheel alignment gauge : 1 set

Clutch alignment jig : 2

Injector test machine : 1

Pullers of different sizes : 2

Workbench with vices : 2

Portable engine hoist : 1

Bottle jack (hydraulic) light and heavy : 1

Used vehicle tyres : 1

Trolley jacks : 2

Timing light : 1

Inspection pits : 1

Compression gauge : 2

Valve spring compressor (clamp) : 2

Coil spring compressor (for suspension) : 2

Torque wrench pre-set type : 2

Torque wrench dial type : 2

Piston ring compressor expander : 2

Axle stands : 5

Diagnostic testing machine (exhaust gas analyzer) : 1

Fire extinguisher : 5

Sand buckets : 5

Water buckets : 5

Complete engine, gearbox and final drive : 1

Workshop overalls : 25

Complete vehicle engine (petrol) (chart) : 1

Complete vehicle engine (diesel) (chart) : 1

Complete vehicle and chart : 1